New Vault Needed?

Any time constructing a container for a bank, professional, sensitive records safe-keeping, or high-value inventory, there are two significant approaches: modular or even cast-in-place.

Traditional vault panels burial container design relies on cast-in-place methods, where ready-mixed concrete is sent in trucks and additionally poured into versions that have been constructed on the job site.

Modular vaults are built with precast concrete panels, depending upon lightweight, transportable types specially designed for safeguarded, vault applications.

With over 35 yrs experience providing higher security vaults world wide, the engineering team has identified 7 specific areas ın which modular vaults demonstrate themselves superior to traditional cast-in-place technology.

- Time and Career Efficiency

When using old-style cast-in-place methods, extensive forms must be meant to accept the definite pour. This recreation requires significant time period on-site and makes a big foot-print, which means access by other trades to the burial container area of the facility can be naturally limited.

Definite Pour into FormsIn our experience, it will take a week to prepare that vault form concerning site and another week or several for the pour to get completed.

In contrast, modular vault panels are made to spec at the manufacturing, then shipped and installed on-site. This is certainly done in a more expedient time frame as compared to possible with create builds, pours, along with form removal after hardening. Upon shipping, modular panels can be welded into site with our crew working entirely from inside the vault space, causing a minimum of disruption to work according to way outside the burial container.

All this means this vault area is normally open to work by way of other trades from more times and for a longer span than is possible using cast-in-place.

2 . Power of Materials

This engineers have found this modular panels bank vault room are usually formed with a asphalt strength well over 10, 000 psi*, which means under compression much of our panels can accept a load of finished 10, 000 fat. for every square centimeter of surface area. To get vaults cast choosing traditional concrete pours, a psi involving 4, 000 kilograms. is considered very strong.

Much more astounding, our UL rated Class 1 panel is only 3 inches thick, the equivalent of 12 inches of cast-in-place concrete!

3. Accuracy of Reinforcements

When a form can be constructed for a real pour, reinforcing all steel metal must be carefully situated inside the form, which often means maneuvering along with placing reinforcement straight into 10-foot-high, narrow, deep spaces. The environment itself provides natural choices for error, in addition to error in vault construction means lowered security.

In modular vault construction, this panels are cast lying flat, allowing for perfect access and additionally optical review as every layer is normally poured. In contrast to cast-in-place, we guarantee that will reinforcement spacing can be proper and perfect for every panel.

5. Service Penetrations

Similarly to any storage or workspace, vaults demand electricity, heating and cooling, and security electronics. These kind of services penetrate the vault walls, giving a natural security weakness at the point involving entry. With cast-in-place vaults, those penetrations are "straight with. " Take away the HEATING AND AIR CONDITIONING, for example , and you tend to be essentially looking via the hole in the burial container wall.

Modular vaults allow us to deliver added security the place service penetrations reside. At International Container, we've developed components that allow usa to engineer cancel out service connections. You cannot see or distribute your hand over the service openings in this modular vaults. This is one more way that will modular vault manufacture beats cast-in-place!

5. Ceiling Construction

Capping any vault by having a secure ceiling is one of the most challenging portions of construction. With classic cast-in-place, the walls must be poured in addition to allowed to harden. Than the ceiling forms ought to be placed and the same exact time-consuming process will start again.

In modular construction, there are it's unlikely that any but two massive advantages when it comes to hall placement. First, hall panels are transferred simultaneously with selection panels, allowing for the total assembly process to flow smoothly and without interruption. Second, the weight load from modular ceiling heating elements is around half this of traditional manufacture, while providing nonetheless strength and protection benefits offered by modular wall panels.

6. Flexibility of Generate

With cast-in-place, once the forms go up as well as the concrete pour commences, any opportunity for improve is almost non-existent. By using modular development, you may have up until the sections are in production to address last minute design problems. Even then, a new experience during panel fabrication, while certainly using expense, is no place near the problem from tearing apart types and poured walls at a cast-in-place worksite.

Modular development provides even more flexible possibilities, as a build by using panels can be enhanced in size at a later date, or even partially deconstructed in addition to shrunk in size.

7. A Depreciable Utility

Unlike the long-lasting construction of cast-in-place, modular vaults are believed a depreciable house. After all, a modular vault can be disassembled (from the inside) and rebuilt in a very new location or even sold to another online business.

When you consider the cost, flexibility, ease of construction, and additionally superior security results of modular vaults, the traditional technique of constructing forms and ready concrete seems completely outmoded.